Important components of laser welding machine equipment:
1Fiber laser (characteristics of Ruike cutting laser)
Industrial weather resistant design
Equipped with a built-in dehumidification system
Modular electrical and optical structures,On site maintenance of the entire machine
Fiber diameter and cable length are optional and customizable
QBHStandard external protective window reduces integration difficulty
High power lasers across the entire range are capable of processing highly reactive materials
30%Design of Power Redundancy for Electric Light Conversion Efficiency
2Control system
Shuangcheng's independently developed fiber optic handheld welding system,Can control parameters such as laser operating frequency, power, duty cycle, etc,And automatic wire feeding and blowing can also be set. Adopting touch screen settings,The interface is simple and clear,Convenient for customers to use.
3Handheld laser welding head
Handheld laser welding head assembly specialized welding nozzle can achieve welding of any part and angle of the workpiece;Suitable for splicing, stacking, internal and external corner welding, circular arc welding, irregular shape welding, etc;Handheld laser welding head belongs to a circular beam oscillating head with adjustable beam width,The strong fault tolerance performance of welding expands the tolerance range and welding width of processed parts to achieve better weld formation.
4、6Axis Vertical Multi Joint Robot
6Axis Vertical Multi Joint Robot,6Axis is more flexible,Robots can always maintain optimal welding posture,Greatly improved welding quality;The robotic arm is equipped with anti-collision sensors,When the robotic arm collides with an object due to improper operation or other reasons,System emergency stop,Can effectively protect robots; The servo controller can easily operate the module and fieldbus module through the automation interface
Conversion of blocks.(OptionalABBAnd Yaskawa brand robots)
5Cooling system
Precision chiller unit,Intelligent digital temperature controller with fully automatic control,Easy to operate,Accurate temperature control,The fault display is intuitive. Equipped with alarm signals for insufficient flow and high or low water temperature,And it can be output to external devices. Low water level in the water tank,Compressor overload,Numerous alarms such as pressure are triggered to protect the normal operation of user equipment and refrigeration units.
6Gas(Bring your own)
Compressed gas during welding process,Melt the material and blow it into the melt pool, then cool it down,Inert gases are generally used for welding,Usually, argon gas is mostly used.
Welding advantages of robotic laser welding machine:
1Occupying less space, it has higher economy and competitiveness, and can achieve production automation and intelligence.
2Suitable for welding workpieces for mass production.
3Whether it is production or line replacement, robot programming can be prepared in advance, greatly reducing the time for debugging and production interruption on the production site, and improving production efficiency.
4Reduce operating costs, improve product quality and consistency, improve employee working conditions, expand production, enhance manufacturing flexibility, reduce raw material waste, and increase yield.
5Flexible transmission non-contact welding is used for parts that are difficult to access during welding, providing greater flexibility. Laser beams can achieve time and energy splitting, enabling simultaneous processing of multiple beams and providing conditions for more precise welding.
Product features of 3D robotic arm laser welding machine:
(1)Stabilize and improve welding quality;
(2)Improve labor productivity;
(3)Improve the labor intensity of workers and enable them to work in hazardous environments;
(4)Reduced the requirements for workers' operational skills;
(5)Shortened the preparation period for product modification and replacement, and reduced the corresponding equipment investment. Therefore, it has been widely applied in various industries.